Product introduction
Zirconia fused alumina flap disc is a kind of grinding tool used for grinding and polishing metal surfaces. It is composed of zirconia corundum abrasive, emery cloth and glass fiber base.
product Specification
|
Item No. |
Size(mm) |
Inch |
Grit |
|
FD100ZA40 |
100×16 |
4"×5/8" |
40, 60, 80, 100, 120 |
|
FD115ZA40 |
115×22 |
4.5"×7/8" |
40, 60, 80, 100, 120 |
|
FD125ZA40 |
125×22 |
5"×7/8" |
40, 60, 80, 100, 120 |
|
FD150ZA40 |
150×22 |
6"×7/8" |
40, 60, 80, 100, 120 |
|
FD180ZA40 |
180×22 |
7"×7/8" |
40, 60, 80, 100, 120 |
The customization is available.
Product features
High-strength Abrasive Grains
The strength of zirconia corundum particles is as high as 3.5 MPa·m¹ᐟ². It can maintain sharp cutting edges during high-speed grinding. It will not break or blunt after continuous grinding for about 80 minutes, which can avoid production interruptions caused by frequent replacement of grinding wheels.
Strong Wear Resistance
The hardness of zirconia corundum is as high as HV1300 (Vickers hardness). The higher the hardness, the stronger its cutting ability. Therefore, the metal removal rate of the flap wheel is as high as 20~25 grams per minute, which greatly improves the production efficiency per unit time.
High-strength Base
The zirconia fused alumina flap disc adopts a 3-layer glass fiber reinforced base with a tensile strength of up to 300 MPa. Even under high-speed operation conditions above 12,000 RPM, it can maintain structural stability, effectively reduce the risk of flying pieces, and improve operational safety.
product Applications
Weld Grinding
Zirconium oxide corundum louver wheels are often used for weld grinding after welding of metal components. They can effectively remove weld nodules and ensure that the welds are smooth and beautiful.
Metal Deburring
Zirconia fused alumina flap discs are suitable for deburring metal parts such as stamping parts and cutting parts, which is convenient for subsequent assembly or painting.
Oxide Layer Cleaning
Zirconia fused alumina flap discs can be used to remove oxide scale, rust layer and heat treatment residue on the metal surface to restore the original metallic luster of the workpiece.
Mold Finishing
Zirconium oxide corundum louver wheels are suitable for finishing and grinding the mold processing surface, improving the surface flatness and extending the service life of the mold.
company strength
Faster Abrasive is a professional manufacturer of the abrasive materials in China. We focus on providing the good stable quality abrasive materials and related abrasive tools with competitive price. More than 23 years experience in the abrasive industry, we will be your reliable and trustable partner.
Diverse Product Line
Our company specializes in manufacturing a full range of abrasive products, including grinding wheels, cutting wheels, flap discs, flap wheels, fiberglass discs, backing pads, abrasive cloth, abrasive paper, and ceramic parts.
Certified Quality Management
Our company has passed ISO9001:2015 quality management system certification, ensuring stable product quality and standardized production processes.
Global Market Coverage
Our abrasive products are exported to the United States, Japan, Europe, South America, Asia, and many other regions worldwide.
Strong R&D and Customization Ability
We are equipped with automatic flap disc lines, precision molding machines, and curing ovens. Our 15-person R&D team supports full customization of grit size, backing material, label, and packaging.
Timely Supply and Delivery
With an annual capacity of 30 million flap discs, we ensure stable supply for both large and small orders. Standard delivery takes 7–15 days, and urgent orders can ship within 3–5 days.
FAQ
Q: What are the regular sizes of zirconia corundum louver wheels?
A: Regular sizes include 100mm, 115mm, 125mm and 180mm, and other specifications can be customized according to customer needs.
Q: What is the particle size range? Can mixed orders be placed?
A: The particle size range is 36# to 120#, and it supports mixed orders according to different particle sizes to meet the needs of various processes.
Q: What is the minimum order quantity?
A: The minimum order quantity of zirconia corundum flap wheel is 2,000 pieces, and orders can be placed according to single specifications or combined specifications.
Q: Does it support product customization (such as OEM, labeling)? What is the process?
A: Support OEM OEM, packaging customization and label design. The process is: confirm the demand → provide a draft → approve production → batch delivery.
Q: How long is the normal production cycle? Can it be expedited?
A: The standard production cycle is 15-20 working days. Expedited orders can be coordinated according to the production schedule and shipped within 7 days at the fastest.
Q: What are the conventional delivery methods? Does it support export?
A: The product is packed in cartons + pallets, and is usually shipped by sea and land transportation. It supports export methods such as FOB and CIF, and is exported to many countries and regions around the world.
Q: Is there a price preferential policy?
A: For long-term cooperative customers, large-volume orders or annual agreement customers, we provide a tiered price discount and settlement rebate policy. Welcome to discuss in detail.
Q: What materials are suitable for grinding zirconia corundum impellers?
A: Zirconia corundum impellers are suitable for grinding, deburring and surface treatment of high-hardness materials such as stainless steel, carbon steel, alloy steel, cast iron, non-ferrous metals, etc.
Q: What is the difference between zirconia corundum and ordinary alumina?
A: Zirconia corundum has higher hardness, stronger toughness, higher cutting efficiency and longer service life.
Q: What is the backing material of the impeller? Is it replaceable?
A: This product uses a fiberglass base and cannot be replaced.
Q: What safety precautions should be taken during use?
A: Before use, please ensure that it is firmly installed, wear goggles, dust masks and gloves, avoid overspeed or operation in a humid environment to ensure personal safety.
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