Vitrified Grinding Wheel

Your Professional Vitrified Grinding Wheel Supplier

 

Master Abrasive is a leading Chinese manufacturer specializing in the production of high-quality abrasive materials and related tools. We are committed to delivering superior and consistently reliable products at competitive prices.

 

Rich Experience

Established in 2000, our factory, Jin Jing Chuan Abrasive, has accumulated over two decades of experience in manufacturing abrasive materials.

 

Free Samples

We offer complimentary samples to new customers for product evaluation.

 

Competitive Price

We provide high-quality and stable abrasive materials and related tools at highly competitive prices.

 

Sales Market

Our products are distributed globally, with a presence in key markets including the United States, Japan, Europe, South America, and various regions across Asia.

 

 
  • Black Silicon Carbide Grinding Wheel
    Product: black silicon carbide grinding wheel
    Composition: black silicon carbide grains, vitrified bond, resin bond
    Size: 150mm, 180mm, 200mm and customized size
    Usage:...
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  • Green Silicon Carbide Grinding Wheel
    Product: green silicon carbide grinding wheel
    Composition: green silicon carbide grains, vitrified bond, resin bond
    Size: 100mm, 125mm, 150mm, 175mm, 200mm and customized size...
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  • White Fused Alumina Grinding Wheels
    Product: white fused alumina grinding wheel, white aluminium oxide grinding wheel, white corundum grinding wheel
    Composition: white fused alumina grains, vitrified bond, resin bond...
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  • Pink Fused Alumina Grinding Wheel
    Product: pink fused alumina grinding wheel, pink aluminium oxide grinding wheel, pink corundum grinding wheel
    Composition: pink fused alumina grains, vitrified bond, resin bond...
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  • Brown Fused Alumina Grinding Wheel
    Product: brown fused alumina grinding wheel, brown aluminium oxide grinding wheel, brown corundum grinding wheel
    Composition: brown fused alumina grains, vitrified bond, resin bond...
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  • Cylindrical Cup Grinding Wheels
    Product: Cylindrical Cup Grinding Wheels
    Composition: abrasive grains, vitrified bond, resin bond
    Size: customized size is available
    Usage: grinding, polishing...
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  • Rubber Grinding Wheel
    Product: rubber grinding wheel
    Composition: abrasive grains, rubber bond
    Size: customized size is available
    Usage: grinding, polishing
    Packing: by carton...
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Parameter

 

Shape

Straight grinding wheel

Size

6" 7" 8" 10" and customized size

Abrasive Grains

Silicon carbide

Application

Carbide tools

Bond

Resin or Ceramic(vitrified)

Color

Black, White, Pink

 

Types of Vitrified Grinding Wheel

The vitrified grinding wheels produced by our company mainly include the following types:

 
 

Black Silicon Carbide Grinding Wheel

Our black silicon carbide grinding wheels are renowned for their high quality. Made from superior black silicon carbide abrasives, they offer excellent hardness and durability. These grinding wheels are designed to handle tough grinding tasks with precision.

 
 
 

Green Silicon Carbide Grinding Wheel

This green silicon carbide grinding wheel has remarkable quality advantages. It features high grinding efficiency, ensuring smooth and precise grinding operations. It also has good wear resistance, prolonging its service life.

 
 
 

White Fused Alumina Grinding Wheels

Our white fused alumina grinding wheels find extensive applications in industries such as metalworking, where they are used for grinding and polishing steel, stainless steel, and other metals.

 

 

Benefits of vitrified grinding wheel

Superior Cutting Efficiency

The hardness and abrasive retention of vitrified grinding wheels contribute to superior cutting efficiency. They remove material efficiently, reducing grinding time and increasing productivity.

 

Long Wheel Life

Vitrified grinding wheels have excellent abrasive retention, resulting in longer wheel life. This leads to cost savings as the wheels need to be replaced less frequently.

 

Consistent Performance

The stable and rigid nature of vitrified grinding wheels ensures consistent performance throughout their lifespan. This consistency is crucial for maintaining tight tolerances and achieving precise results.

 

Highly Suitable for Precision Grinding

Vitrified grinding wheels are particularly well-suited for precision grinding applications. They can handle intricate tasks and maintain dimensional accuracy, making them indispensable in industries where precision is paramount.

Reduced Heat Generation

The heat resistance of vitrified grinding wheels reduces the risk of thermal damage to the workpiece. This is especially important when grinding materials that are sensitive to heat.

Lower Grinding Forces

Vitrified grinding wheels tend to generate lower grinding forces during operation. This reduces the stress on the grinding machine and the workpiece, leading to extended machine life and decreased maintenance needs.

Excellent Surface Finish

Vitrified grinding wheels produce smooth and fine surface finishes, minimizing the need for additional finishing processes.

 

 

Applications of Vitrified Grinding Wheel

● Automotive: Used in the production of camshafts, crankshafts, and other automotive parts

 

● Manufacturing: Used in the production of molds, dies, medical instruments, and turbines

 

● Ceramics: Used to cut and shape glass and ceramics

 

● Oil and gas: Used in the oil and gas industry

 

● Precision machining: Used for precision grinding and machining

 

● Surface preparation: Used to prepare surfaces for coatings, plating, or painting

 

● Tool sharpening: Used to sharpen tools

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Vitrified Grinding Wheel Can Be Processed Materials

 

 

 Tungsten Carbide

 

 Ceramics

 

 Composites

Stainless Steel

HS Steel

Titanium Nitride

Zirconia / Aluminum Oxide

Ferrites

Powdered Metals

Sintered Silicon Carbide

Titanium Graphite Composite

 

 

Precautions for Using Vitrified Grinding Wheels

1

Inspection

Before using any vitrified grinding wheel, carefully inspect it for cracks, chips or damage. Beware that damaged vitrified grinding wheels can shatter at high speeds and cause serious injury to you or other people nearby. Some brands indicate ‘use by’ dates, which is important because some vitrified grinding wheels deteriorate over time.

2

Mounting

Ensure proper and secure mounting of the vitrified grinding wheel onto the tool, using the correct flanges and blotters as needed. Never exceed the maximum RPM rating of the vitrified grinding wheel. Always unplug or disconnect power tools (eg power grinders) before changing vitrified grinding wheels.

3

PPE

Always use machine guards designed for the specific vitrified grinding wheel tool. Wear essential safety gear, including safety glasses or goggles or a full-face shield for maximum protection. Gloves, ear protection and dust masks / respirators are often necessary, depending on the material being worked on and the type of vitrified grinding wheel you are using.

4

Controlled usage

Start tools smoothly, allowing them to reach full speed before applying them to the workpiece. Avoid excessive pressure that can overheat or break the vitrified grinding wheel. If an vitrified grinding wheel is discolored or smells burnt, replace it.

5

Environment

Be mindful of sparks and debris generated by vitrified grinding wheels. Use dust extraction equipment to minimise exposure to harmful dust. Work in a well-ventilated area clear of flammable materials.

6

Maintenance

Keep your vitrified grinding wheels clean, sharp and properly maintained. Store them in a safe and organized place when not in use.

7

Disposal

Dispose of used vitrified grinding wheels properly according to best practices and local regulations.

 

Cooperation Process

 

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Packaging and Shipping

 

Packaging

Inner packaging: Bubble film

Outer packaging: Carton

Shipping

We will help you to choose the best shipping way according to your detail requirements. By sea, by air, or by express, etc.

 

Our Factory

 

Master Abrasive is a professional manufacturer of the abrasive materials in China. We focus on providing the good stable quality abrasive materials and related abrasive tools with competitive price. More than 23 years experience in the abrasive industry, we will be your reliable and trustable partner.

 

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FAQ

Q: What is a vitrified grinding wheel?

A: In a vitrified wheel superabrasive grit is mixed with a type of glass or ceramic and then pressed before firing in a kiln. This creates a porous, glass-like structure that holds the grit in a rigid matrix. Unlike a plated wheel where the abrasive is just a single layer, a vitrified wheel can have considerable depth.

Q: What is the recommended lifespan for vitrified wheels?

A: It might be true that under ideal storage conditions resinoid bonded grinding wheels can survive without any degradation in strength for well over two years.

Q: What are the main components of vitrified grinding wheels?

A: The main components of vitrified grinding wheels include abrasive grains, vitrified binders, and pores. Abrasive grains are the main components that play a grinding role, vitrified binders are used to bind abrasive grains together, and pores help with cooling and chip removal during the grinding process.

Q: How to choose the grit of vitrified grinding wheel?

A: When choosing the grit of vitrified grinding wheel, it should be determined according to the hardness, grinding accuracy and surface roughness requirements of the material being ground. The finer the grit, the higher the grinding accuracy and the lower the surface roughness; the coarser the grit, the higher the grinding efficiency, but the accuracy and surface roughness may be poorer.

Q: How does the hardness of a vitrified grinding wheel affect the grinding effect?

A: The hardness of a vitrified grinding wheel determines its ability to resist the shedding of abrasive particles. The higher the hardness, the more wear-resistant the grinding wheel is, but the grinding force may be greater; the lower the hardness, the easier the grinding wheel is to wear, but the grinding force is smaller, which is suitable for grinding soft materials.

Q: How to judge the quality of vitrified grinding wheel?

A: Appearance quality: Check whether the surface of the grinding wheel is flat and smooth, and whether there are defects such as cracks and breakage.
Grinding performance: Evaluate the grinding efficiency, precision and surface roughness of the grinding wheel through actual grinding tests.
Durability: Observe whether the grinding wheel is easy to wear or break during use, and the length of its service life.
Safety: Check whether the installation of the grinding wheel is firm and reliable, and whether there are safety hazards during use.

We're well-known as one of the leading vitrified grinding wheel manufacturers and suppliers in China. Please feel free to buy high quality vitrified grinding wheel made in China here from our factory. For price consultation, contact us.

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